Johnson Controls Project
The Client – Johnson Controls,
Power Solutions,
Autobaterie,
Ceska Lipa, Czech Republic
96.5KM (60 miles) North of Prague
Johnson Controls’ Česká Lípa plant is one of their largest battery volume production plants worldwide. This plant supplies boxes, lids and top covers for automotive batteries, which are manufactured at a Johnson Controls plant in the same industrial park. The new plastics plant will help make Johnson Controls’ practices more sustainable by reducing transportation distances. The battery production plant in Česká Lípa supplies one of the largest volumes of batteries to customers among plants owned by Johnson Controls, a global multi-industrial company.
The poly plant equipment features a range of best-in-class technologies as well as sustainable practices. A portion of the plant’s power will come from solar panels on the roof. An advanced recycling system will allow Johnson Controls to minimize plastic waste by reincorporating all unused scrap into the production process. At full capacity the plant will be able to produce more than 15 million battery boxes, top covers and lids each year.
Johnson Controls’ Project – 1 KM (0.6 miles) from above plant
To replace over 930 square meters or 10,000 square feet of existing epoxy floor.
Preparation – The existing epoxy flooring had to be removed as a first step.
The grinders served multiple functions during the surface prep stage. They were a good solution for profiling the floors as well as the removing the ecological ballast, lead dust from autobaterie production, before the painting and sealing application of coatings and paints were applied.
800 square meters or 8,611 square feet of Floor area
Products used were:
Consolideck LS/CS
Consolideck Polish Guard
General Contractor STRUPL
200 square meters or 2,153 square feet of Floor area
Products used were:
Cipadeck T-Coat
Cipador Line Paint (Safety Yellow and Signal Red)
General Contractor JASA
Materials were supplied by CPD Construction Products EU as part of the Division 9 Flooring Product solutions. For more information about these products and others please contact Martin Macura and Martina Jalekova info@cpd-products.eu
Additional Johnson Controls projects completed using Consolideck LS/CS in Burgos, Spain, Alicante, Spain and their main distribution warehouse in Hanover, Germany. In addition to the current project listed above we have also completed 850 square meters (9,150 square feet) using Consolideck LS/CS and Polish Guard in Ceska Lipa and 3,000 square meters (32,292 square feet) at the Johnson Controls expediting warehouse in Ceska Lipa.
